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PRECAST REINFORCEMENT MACHINERY

AUTOMATIC CAGE WELDING MACHINE

It is designed for the production of circular, reinforcing cages, for precast concrete columns, poles, girders, concrete pipes, concrete culverts and bored piles. Longitudinal rebar is fixed by spiral wire rebar coming from the pay-off. The welding is performed automatically with a MIG welding device cooled by water circulation system. There is a possibility for programming the non-equal steps of the spiral rebar. Welding arm is height adjustable, auxiliary support is included. The column diameter is from ~250mm up to 1500mm, the length is up to 14m.

AUTOMATIC STIRRUP BENDING MACHINE

The machine uncoils rebar from the pay-off station. Then it takes the wire through the straightener to the bender head. The formed rebar stirrup is cut via the embedded cutter. All the movements are realized by powerful servo motors to provide high accuracy. All the adjustments of the straightener are automatic.

MOBILE REBAR SHEARING LINE - CONVEYOR UNLOADING

High capacity rebar shearing machine – conveyor unloading version. The machine is used for the shearing of big quantities of rebar. The line includes the electronic length measurement and a powerful hydraulic cutter. The main unit is placed on rails and motorized to approach raw material at different storage positions. Rebar is positioned on the rollers by the automatic hydraulic system. A roll conveyor device is used to unload the ready machinery to a steady conveyer. There is also the possibility for the remote online technical support.

WIRE STRAIGHTENING & CUTTING MACHINE

HIGH PRECISION, AUTOMATIC STRAIGHTENING AND CUTTING MACHINE WITH HYPERBOLIC ROLLER ROTOR FOR REBAR FROM COIL.

This high precision, the automatic machine takes the rebar from the coil by dedicated pay-off. Straightening is realized, by the revolving axle rotor, which has hyperbolic rollers and is assisted by dedicated pre-straightener.

Featured Performance Options:
  • Servo-controlled for high precision;
  • Electronic length measuring of the cutting at ±1mm with the flying hydraulic cutter;
  • No deformation on the wire or the ribbing of the rebar;
  • Temporary storage for easy removal of the ready product;
  • Multilingual Touchscreen HMI display;
  • Thickness 4mm 18mm;
  • Speed from 60 to over 120m/min;
  • Pay-off station up to 3500 kg equipped with hydraulic brake;
  • Temporary storage for easy ready product removal;
  • Custom made to exacting specifications.
  • REBAR MESH BENDER

    Mesh bender is used to form ready Rebar Welded Mesh into the reinforcing beam, pole or column. It could be made in two sizes - 3000mm and 6000mm. The control unit includes a PLC device for the positioning of the rotary encoder (for accurate angle settings).

    REBAR SHEARING MACHINE

    The machine is used for the shearing of large rebar quantities, simultaneously. The unit is placed on rails and motorized to approach different storing positions of the raw materials. The capacity is 4 X ⌀ 20 mm, the working speed is up to 120 m/min or an average of 40 -60 tons /shift, max. shearing diameter is 40 mm. There are up to three separate storage positions on the machine.

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