Loading...
Automatic cage welding machine

AUTOMATIC CAGE WELDING MACHINE

It is designed for the production of circular, reinforcing cages, for precast concrete columns, poles, girders, concrete pipes, concrete culverts and bored piles.
Longitudinal rebar are fixed by spiral wire rebar coming from the pay-off.
The welding is performed automatically with a MIG welding device, cooled by water circulation system.
There is a possibility for programming the non-equal steps of the spiral rebar. Welding arm is height adjustable. Auxiliary support is included.
The column diameter is from ~250mm up to 1500mm, the length is up to 14m.

Automatic stirrup bending machine

AUTOMATIC STIRRUP BENDING MACHINE

The machine uncoils rebar from the pay-off station, then it takes the wire through the straightener to the bender head. The formed rebar stirrup is cut via the embedded cutter. All the movements are realised by powerful servo motors in order to provide high accuracy. All the adjustments of the straightener are automatic.

MOBILE RABAR SHEARING LINE – conveyor unloading

High capacity rebar shearing machine – conveyor unloading version. The machine is used for the shearing of big quantities of rebar. Line includes the electronic length measurement and powerful hydraulic cutter. The main unit is placed on rails and motorised in order to approach raw material,
at different storage positions. Rebar is positioned on the rollers by the automatic hydraulic system. A roll conveyor device is used to unload the ready products to a steady conveyer.

Mobile rebar shearing line - conveyor unloading
Wire straightening and cutting machine

WIRE STRAIGHTENING & CUTTING MACHINE

This high precision, automatic machine takes the rebar from coil by dedicated pay-off. Straightening is realised, by the revolving axle rotor, which has hyperbolic rollers and is assisted by dedicated pre-straightener.

EXCLUSIVE FEATURES:
  • Servo-controlled for high precision;
  • Electronic length measuring of the cutting at ±1mm with the flying hydraulic cutter;
  • Node formation on the wire or the ribbing of the rebar;
  • Temporary storage for easy removal of the ready product;
  • Multilingual Touchscreen HMI display;
FEATURED PERFORMANCE OPTIONS:
  • Thickness 4mm  —  18mm;
  • Speed from 60 to over 120m/min;
  • Pay-off station up to 3500 kg equipped with hydraulic brake;
  • Temporary storage for easy ready product removal;
  • Custom made to exacting specifications
Rebar mesh bender

REBAR MESH BENDER

Mesh bender is used to form ready Rebar Welded Mesh into the reinforcing beam, pile or column. It could be made in two sizes: 3000mm and 6000mm. The control unit includes, also, a PLC device, for the positioning of the rotary encoder (for accurate angle settings).

Rebar shearing machine

REBAR SHEARING MACHINE

The machine is used for the shearing of large rebar quantities, simultaneously. The unit is placed on rails and motorised in order to approach different storing positions of the raw materials. The capacity is 4 x Ø20 mm. The working speed is up to 120 m/min or an average of 40 – 60 tons /shift; max. shearing diameter is 40 mm. There are up to three separate storage positions on the machine.

Stirrup reinforcement cage assembler

STIRRUP REINFORCEMENT CAGE ASSEMBLER

Assembles and welds stirrups in square/rectangular columns, pile or beam reinforcement cage elements. The machine consists of three welding heads, positioned in line to weld rebar stirrups of up to Ø12 mm to up to Ø10 mm straightened rebar. Each head is motorised by separate servo motor. Rebar are advancing from coils trough the straightener, step by step to the stirrup pitch at the welding position. The cutting of the ready reinforcement for column or beams is realised by the embedded cutters placed on each welding head.

GET IN TOUCH

Loading...
IGS SERVICES
TILLOS GROUP
  • 4 Koronis str., Athens, 15122 Greece
  • phone: +30 694 666 3480